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Category: Projects

1979 VW Beetle - Chassis Fork & Trans Area

Murbella – Day 35 – Vapor Emissions Work To Do

Posted on 2020-06-06

Now I know tons of Beetle owners rip out their stock emissions systems (on 73 and later cars) as well as ripping out various up front fuel evaporation components. Now in 2018, I decide to run a new tube from the front evap chamber to the charcoal canister, and while I failed with my choice…

1979 VW Beetle - Chassis Fork & Trans Area

Murbella – Day 35 – Trans area and engine bay inspection!

Posted on 2020-06-06

Other than dirt and some of that undercoating, now that the transaxle is out I’m impressed with the condition of the body and chassis. Above Transaxle Area Still sad this original accordion heat pipe cracked open. It has one of those compression clamps so is going to be a pain in the ass to remove….

1979 VW Beetle - Transaxle

Murbella – Day 35 – And a transaxle shall be dropped!

Posted on 2020-06-062020-06-06

I am so glad I soaked that clutch cable flynut in penetrating oil. For something that was a major pain in the ass before, it came right off today. It is incredibly easy to remove a Type 1 transaxle once all the starter wires are disconnected, as well as the clutch cable and the nosecone…

1979 VW Beetle - AJ Bore Inspection

Murbella – Day 35 – It needs align bored.

Posted on 2020-06-062020-06-06

So I set about torquing the case halves together to get some bore measurements. While overall things look round, even if I figure my measurements are just slightly off (due to user error), there is some variations in 1, 2, and 3 main and I didn’t even bother to look at 4. I see no…

Throttle Body Oil Seals

Murbella – Day 34 – The throttle shaft seals

Posted on 2020-06-052020-06-05

So I pulled the throttle shafts off of the other throttle bodies I have and sure enough, the seals are just as bad and I would not want to reuse them. The VW part number is 022 133 089 A and of course, that’s not something available anymore. Hell, given how many Beetles were sold…

1979 VW Beetle - AJ Bore Inspection

Murbella – Engine – Day 1 – Too much play.

Posted on 2020-06-052020-06-05

Yeah. I am pretty sure the case can’t be built as-is without being machined. So much for having a week off to build the long block. Best case scenario… needs align bored. Worst case scenario… case is warped internally and is trash. And if that’s the situation, Murbella is no longer numbers matching.

1979 VW Beetle - FI AJ Engine

Murbella – AJ Engine – Day 1

Posted on 2020-06-05

I started the bearing work today, making sure that the oil passages conform to the bearings oil holes, as well as doing a small mod to the thrust bear cam saddle to allow for the tang of a double-thrust bearing to fit. The Silverline set of double thrust cam bearings basically duplicates 2 identical thrust…

Parts arrived!

Murbella – Day 34 – Heat tin comparisons

Posted on 2020-06-05

So I threw some aftermarket heater tins in my cart since they were on sale. I knew from general appearance that the 75-79 FI tins differ substantially since the heat exchangers of these years are totally different from the 74 and earlier variety. I figured at best, I may be able to use these to…

Murbella – Day 34 – All the important bits are here!

Posted on 2020-06-052020-06-05

So all the remaining key long block parts arrived today. I can start putting some order to chaos in terms of the parts bins, make sure everything is easily accessible as needed, etc.     So I’ve gone with the 4140 Forged Counterweighted Crankshaft VW Journal crank for the rebuild. If I lived in southern…

Murbella – Day 33 – External oil plumbing

Posted on 2020-06-042020-06-04

It will be many weeks until I have the engine in a semi-mockup state to be able to determine final options on the external oil filtering. I would really like to implement the bold on option since it will make a huge difference in the general longevity of this engine. However, my choice to return…

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